WE PRINT THE FUTURE THAT HOLDS TOGETHER.
We design solutions for additive manufacturing. We assess geometry, material and production strategy.
Every project starts with a detailed technical analysis of requirements. Together with the client we define key parameters of the component, such as mechanical strength, weight, geometric accuracy, surface quality or material property requirements.
We also assess the suitability of the part for additive manufacturing. Some parts can be significantly lightened, simplified in design or reduced in assembly components using 3D printing.
Based on the analysis we propose an optimal production strategy – from geometry design to subsequent production and finishing processes.
The aim of this phase is to minimise production risks, optimise costs and fully exploit the potential of additive technologies.
We prepare production 3D data. We process CAD models, drawings, scans and technical documentation.
We process a wide range of technical inputs from which we prepare accurate 3D models suitable for additive manufacturing.
We work with the following types of data, for example:
If only drawing documentation or a physical part is available, we can create a new digital model by reconstructing the geometry.
The result is an optimised 3D model ready for design modifications and the production process.
We optimise parts for metal 3D printing. We design orientation, supports and lattice structures.
Parts designed for conventional manufacturing are often not optimal for additive technologies. We therefore carry out design modifications that make full use of the possibilities of metal 3D printing.
We optimise component geometry to reduce weight, increase strength or integrate multiple functions into a single part.
We use for example:
Preparation also includes support structure design and production data preparation for LPBF technology.
Industrial metal 3D printing using LPBF technology. Production of complex parts from Ti6Al4V on TruPrint 2000.
Production is carried out using Laser Powder Bed Fusion (LPBF) technology on the industrial metal 3D printer TruPrint 2000.
The process involves gradually melting thin layers of metal powder with a high-precision laser. This creates fully functional metal components with very complex geometry.
This technology makes it possible to produce parts that would be difficult or economically inefficient to manufacture by conventional methods.
We mainly use titanium alloy Ti6Al4V (ELI), which offers a high strength-to-weight ratio, excellent corrosion resistance and long-term material stability.
Finishing operations for final properties. Heat treatment, CNC machining and surface treatments.
After printing, technological operations follow to ensure the required mechanical properties and final quality of the component.
These processes may include for example:
Postprocessing is an important part of the production process as it ensures accuracy, functionality and long-term reliability of the manufactured parts.
We verify accuracy and material properties. CT inspection, metrology and production documentation.
Every manufactured component undergoes thorough quality control.
We use modern measurement and inspection methods that verify both the geometric accuracy and material properties of the manufactured part.
Inspection may include for example:
These procedures make it possible to guarantee high production quality and full traceability of every component.
Production is carried out using LPBF technology – Laser Powder Bed Fusion.
This method uses a high-power laser to gradually melt thin layers of metal powder and create precise metal components directly from a digital model. We use the industrial TRUMPF TruPrint 2000 system, which enables the production of highly precise titanium parts with complex geometry and high mechanical strength.
The primary material is titanium alloy Ti6Al4V, including the medical-grade ELI variant.
This material is known for its high strength-to-weight ratio, excellent corrosion resistance and very good biocompatibility. Thanks to these properties, titanium is ideal for aerospace, medical and technical applications.
Highly productive 3D printing system by TRUMPF for industrial production of metal parts using Laser Powder Bed Fusion (LPBF) technology.
A square build volume of 200 × 200 × 200 mm allows efficient use of space and higher print capacity.
The TruPrint 2000 is ideal for biocompatible implants, topologically optimised parts and complex structures that cannot be made by conventional methods. Its robust process and high output quality make it a reliable basis for certified production in demanding industries.
| Parameter | Value |
|---|---|
| Material | Ti6Al4V (ELI) |
| Dimensional accuracy | ±0.1–0.3 mm |
| Layer thickness | 40–120 µm |
| Maximum build size | 200 × 200 × 200 mm |
Functional parts, prototypes, tooling, spare parts and lightweight optimised solutions for engineering, robotics and automation.
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